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March 10, 2012

Side glass going in

My vent window glass showed up at my house Wednesday, so this weekend I was able to start putting the side glass in m Charger.

Got the passenger side vent window frame assembled into the re-chromed part. (I did the driver's side some months ago before I knew my glass was badly scratched) Here the pieces are being "peened" together.

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Installed the new vent window glass into the channel pieces using inner tube as the gasket... It trims up very nicely and really holds on the the glass well.

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After this the rubber gets trimmed very closely with a new razor blade, and it looks really good. Then the vent windows get installed into the vent window frames. Then it is time to put the rest together.

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At the front edge of the door glass there is a fairly expensive (like $45 each) piece of molded plastic covered in felt. There are a pair of plastic guides that go at the top and the bottom of the door glass through holes in the door glass. The plastic guides go inside the outer edge of the felt covered plastic. The "problem" is the holes are not in the felt covered plastic. So to make a clean hole that would not "spread" and wreck my new piece, I melted a clean hole in just the right spot with my soldering iron.

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Once these are all together the assembly starts to take shape...

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With the help of my son and nephew, we installed the side glass in both doors. After a couple hours of adjustments, I am happy with the results thus far. Once I am totally sure that I do not want to change anything with the adjustments, I will be able to continue the interior re-assembly.

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In making the adjustments I found a good summary in the book Project Charger on pages 136-137. If you are restoring a Mopar, especially a Charger, I highly recommend this book.

Posted in 2004-present | Family Helpers | RESTORATION | Reassembly | glass | link to this page | | Comments (0)

March 04, 2012

New glass going in - part 1

Well even though a week ago it was snowing here, today it was in the low 70's and sunny. Great weather for the butyl tape to work, so my son, my nephew and I put the new AMD rear glass in my Charger.

Here I am putting down the 5/16" tape.

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Here is the glass in, trim on. The lower passenger side corner really gave me a hard time, had to work the piece over some, but after sufficient frustration leading to prayer, and hard work, I got it on OK. (Thank you Lord!)

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I like that the glass has the Pentastar logo on it, I think that is a nice touch.

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I put the new quarter window glass in too. It seems pretty good, but one of the holes (passenger side) seemed to be a little off so I had to modify the bushing that goes around the bolt. The driver's side was fine though. I'll know more about how well it fits when I have the door glass in and try to get everything adjusted. About a week ago Mopar Ed told me that the vent glass (which AMD forgot to put in the box) was on its way. So maybe soon I can get the door glass in.

Keep checking back!

Posted in 2004-present | Family Helpers | RESTORATION | Reassembly | glass | trim | link to this page | | Comments (0)